• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    Adjustable box forming machine (100) comprising a chassis (1), a mold (50), a male (60) insertable in said mold (50), and a male drive mechanism (10) comprising an arm of drive (11) with a vertical spindle (14) and two vertical guide elements (15), a motor element (13), and a power transmission device (12), which comprises a conductive turning element (19) moved by said motor member (13), two conjugated vertical guide elements (16) that fit into the vertical guide elements (15), a rotating nut (17) with a first part fixed to the chassis (1), a second part rotary that includes an inner tubular wall (17a) concentrically coupled to said vertical spindle (14), and a driven turning element (18) fixed to said second part and operatively connected to the conductive turning element (19), to vertically move said drive arm (11) before a rotation provided by the motor member (13) and without displacement of the motor member (13) or of the rotating nut (17). (Machine-translation by Google Translate, not legally binding)
    公开号:ES2844981A1
    申请号:ES202030048
    申请日:2020-01-22
    公开日:2021-07-23
    发明作者:Olmos Telesforo Gonzalez
    申请人:Telesforo Gonzalez Maquinaria SL；
    IPC主号:
    专利说明:

    [0004] TECHNICAL SECTOR
    [0006] The present invention concerns an adjustable box forming machine with a male drive mechanism. Said machines form boxes from flat sheets of laminar material.
    [0008] Throughout this description, the term "sheet material" is used to designate corrugated cardboard sheet, compact cardboard sheet, corrugated plastic sheet, compact plastic sheet, and the like, which have weakened lines to facilitate their formation. boxed by bending of said weakened lines.
    [0010] BACKGROUND OF THE INVENTION AND TECHNICAL PROBLEM TO BE SOLVED
    [0012] Documents US2798416A, ES8606124A1, ES8704799A1, and EP3305514B1 disclose machines for forming boxes from flat sheets of laminar material. Said machines are of the adjustable type, that is, some elements of the machine are adapted to different plate sizes. Said machines comprise a horizontal plate conveyor from an initial position to an input position located adjacent to a cavity of a mold, and a core drive mechanism that moves a core vertically, from an extracted position outside the cavity, to a position introduced within the cavity causing the insertion of the plate in the mold during its journey. Likewise, said mold includes benders arranged around the cavity that bend parts of the plate to form the box in cooperation with the core.
    [0014] On the other hand, box forming machines employ different male drive mechanisms. Thus, document ES2531301B1 describes a male drive mechanism, in which the motor member is a vertical fluid-dynamic cylinder.
    [0015] Document ES2200660B1 describes a box-forming machine with a male vertically guided by means of two vertical guides, which performs an up and down reciprocating movement through the action of a crank and connecting rod mechanism driven by an electric motor.
    [0017] Document ES8606124A1 discloses a box-forming machine that includes a main transmission mechanism, with a kinematic combination of different gears that allow force to be taken at different points of the machine, to drive the protractor and male. Said mechanism includes a parallelogram of connecting rods with tensioning bars that by means of a doubling of forces and an eccentricity of the anchor point allow the alternative rotation of a pinion that moves a rack connected to the male, moving it.
    [0019] Also document ES1057009U describes a box forming machine with a rack and pinion type male drive mechanism. The male is moved by a motor member fixedly provided on the chassis bridge to engage the rack through its output pinion and a rack guide.
    [0021] Document ES2531301B1 describes a box forming machine with a male drive mechanism, comprising a motor member that provides a rotary movement and transmission means that transform it into a vertical movement of a vertically guided drive arm, which carries at its lower end said male. The transmission means comprise a toothed belt, fixed to said drive arm, and a driving wheel coupled to said belt, driven by said motor member.
    [0023] Document ES2586733B1 describes a box forming machine with a plug drive mechanism, wherein the horizontal conveyor is driven by a servo motor, a core driven by the drive mechanism actuated by a plug servo motor, and a programmable logic controller that is in connection with a plug servo motor controller which in turn is in connection with the plug servo motor and with a transport servo motor controller which in turn is in connection with the transport servo motor.
    [0025] A drawback of box forming machines with male drive mechanisms of the fluid dynamic cylinder type and of the crank and connecting rod type is that the maximum depth / height of the box to be formed is limited by the height of the machine in view of its transportation. This is due to the intrinsic operation of these types of mechanisms, which cause the male to have to make a complete travel from a position of maximum extraction to a position of maximum insertion and vice versa. This implies that if the machine wants to increase the variety of box heights to be formed, the height of the machine also increases since the stroke of the male is greater, and makes the machine unsuitable for insertion into containers for its transport.
    [0027] Another drawback derived from the complete stroke of the tap involves costly adjustments to adapt the machine to different depths of the box to be made, with the consequent loss of time and the possibility of errors in said regulation, which lead to production stoppages.
    [0029] Document ES8606124A1 avoids an excessively large vertical machine size for transport purposes, since the vertical rack can be positioned in its position of maximum insertion. However, the drawback of its tedious manual regulation persists since the main transmission mechanism cannot be adjusted to produce boxes of different depths due to its complex and limited mechanical configuration to move the conveyor and the core at the same time, thus the pinion that drives the male provides a constant number of turns to one side and the other.
    [0031] Another drawback of document ES8606124A1 is that the inertia of said main transmission mechanism is very high, which causes the production speed to be relatively low, limiting it, to maintain precision in the position of the tap. In document ES8606124A1 the inertia is relatively large because the motor member needs to move a high number of elements that also add considerable weight, among which are said rack, pinion, gears, parallelogram of connecting rods, tensioning bars, eccentrics, and others, cyclically from a neutral point (extraction position) to another neutral point (insertion position), accelerating them.
    [0032] In documents ES8704799A1 and ES1057009U the weight of the vertical rack and of the guiding means is translated into forces that fall on the horizontal axis pinion fixed to the motor part, and therefore, these forces fall directly on the axis of the motor part, causing several inconveniences.
    [0034] First, the inertia of this vertically configured male drive mechanism is very high, that is, the weight that said mechanism has to accelerate in one direction and the other of the vertical is high, and therefore it does not have enough precision for production speeds. high, thus limiting the production speed.
    [0036] Second, the parts of the male and male drive mechanism are suspended from the motor part and this must support that weight at all times, and although the motor part is equipped with a brake, it entails a drastic reduction in its useful life, a faulty precision of vertical positioning that worsens with increased use, and a risk of vertical drop of the tap and its drive mechanism.
    [0038] In machines with male drive mechanisms described in documents ES2531301B1 and ES2586733B1, the male does not have to make a full stroke from a position of maximum extraction to a position of maximum insertion and vice versa. Thus, the regulation of the male drive mechanism for different Box sizes are made simply and precisely by means of the flexible transmission element and the programmable control elements.
    [0040] However, a drawback of the first embodiment of document ES2531301B1 shown in Figs. 1 and 2 is that the upper driving wheel and the lower driving wheel (items 10 and 12) are in positions fixed to the chassis of the machine. Therefore, if the maximum depth / height of the box to be formed increases, the vertical distance between said wheels increases, leading to an increase in the height of the tap drive mechanism. With this, the height of the machine increases, making it difficult to load the machine for transport, thus limiting the measures of boxes to be formed.
    [0042] Furthermore, a drawback of the second embodiment of document ES2531301B1 shown in Figs. 3, 4, 5A, and 5B, is that the height of the base support (element 119) with the guide elements fixed to the chassis depends on the maximum depths of the box to be formed, since the sliding plate (element 114) will slide through said base support a path corresponding to the depth / height of the box to be formed. Again, if you want to increase the maximum depth of the box to be formed, the height of the base support also increases, and with it the height of the machine, making it difficult to load the machine for transport, thus limiting the box sizes to to form.
    [0044] It would be desirable to obtain an adjustable box forming machine with a male drive of reduced height and configured to form a greater variety of box sizes, while the machine is easy to adjust and maintaining adequate precision and durability in order to increase the range. of box production speeds.
    [0046] In addition, it would be desirable to drastically reduce the extra costs of forming boxes associated with productive stoppages of these forming machines, whether due to a reduction in regulation times, a reduction in part breakage, a lack of precision, at a low speed. production, etc.
    [0048] EXPLANATION OF THE INVENTION
    [0050] To solve the drawbacks set forth in the previous section, the present invention presents an adjustable box-forming machine from flat plates with a male drive mechanism.
    [0052] Said machine comprises a chassis, a mold, a core, and a core drive mechanism.
    [0053] Said mold, supported on said chassis, comprises benders arranged around a cavity, and said cavity provided with an inlet mouth.
    [0055] Said male is insertable in said cavity and is configured to press a portion of a plate positioned in said entrance mouth and insert it into the cavity by bending and joining different parts of the plate in cooperation with said benders to form a box.
    [0057] Said male drive mechanism is supported on said chassis and is configured to move said male linearly in a guided manner in opposite directions, between an extracted position, in which said male is outside said cavity, and an inserted position, in which the male is inside the cavity.
    [0059] Said male drive mechanism comprises an actuating arm movable linearly in a guided manner with respect to the chassis at the lower end of which said male is supported, a motor member configured to provide a rotary movement to a power transmission device, and said transmission device of power configured to transform the rotary movement of said motor member into said linear displacement of said male.
    [0061] Furthermore, said box-forming machine comprises, in a way not known in the existing state of the art, the characteristics and elements described below, combined with the previously described characteristics known in the state of the art.
    [0062] Said actuating arm comprises a vertical spindle provided with a grooved helical cutting edge coupled to a rotating nut, and two vertical guiding elements vertically aligned and integrally connected with the vertical spindle. The actuating arm is configured to move together with the male linearly along the vertical upon the rotation of said rotary nut.
    [0064] Said power transmission device comprises at least two conjugated vertical guiding elements supported on said chassis, wherein at least one slidably engages each of said vertical guiding elements.
    [0066] Said power transmission device further comprises said rotating nut. Said rotating nut comprises a first part fixed with respect to the chassis, and a second part configured to rotate with respect to the first part.
    [0068] Said second part comprises an inner tubular wall concentrically coupled to said vertical spindle.
    [0069] Said rotating nut further comprises a driven rotating element fixed to said second part and concentrically coupled with the vertical spindle.
    [0071] Said rotating nut is configured to vertically move said actuating arm integrally with its vertical spindle before a rotation of said driven rotating element and said second part.
    [0073] Said power transmission device further comprises a conductive turning element operatively connected to said motor member, the conductive turning element being operatively connected to turn said driven turning element.
    [0075] Likewise, in the male drive mechanism said motor member is fixedly supported on said chassis.
    [0077] Throughout the description and the claims, the term "motor member" comprises a conventional electric motor, a servomotor, among others, that provide a motor to an element connected to it.
    [0079] With this, the machine of the present invention is of reduced height in view of its transport since the actuating arm can simply be inserted automatically by actuating the motor member so that the rotating nut moves the actuating arm and its vertical spindle to the inside the cavity of the mold, shortening the point of maximum height of the male drive mechanism, thanks to the configuration of the movable vertical spindle and rotating nut fixedly supported on the chassis.
    [0081] Also thanks to this specific configuration of an adjustable box-forming machine with male drive mechanism, with said vertical spindle and said rotating nut, the depth / height of the boxes to be formed can be substantially increased while maintaining reduced height measurements of the box-forming machine. boxes.
    [0083] Thus, in a specific example of a box-forming machine equipped with a male suitable for container transport, using the technologies described in the state of the art, it can form boxes of a height typically between 80 and 240 mm with a forming speed. typically between 1,200 and 3,200 well assembled boxes / hour.
    [0085] Maintaining said reduced height of the machine for its transport, with the solution of the present invention boxes with a range of substantially greater heights, for example between 80 and 500 mm, can be formed at higher forming speeds.
    [0086] A substantial improvement is that the inertia of the tap drive mechanism is very low, which makes it possible to obtain a box-forming machine with a tap drive mechanism that moves the core against the mold with precision and lengthens its useful life, allowing to work with larger box formation speeds.
    [0088] This low inertia is due to the fact that the male drive mechanism must move only a reduced mass between the extreme positions of the male according to the vertical, accelerating them. Said reduced mass is related to: the male itself supported at the end of the actuating arm, with said actuating arm of reduced weight integrated by the vertical spindle and the two vertical guiding elements, with said movable part of the rotating nut, and with conductive and driven turning elements.
    [0090] Also thanks to the vertical arrangement of this vertical spindle, the grooved helical edge acts as a vertical brake inherent in the tap drive mechanism, which contributes to precision in stopping the tap in said desired extracted and inserted position along from the vertical.
    [0092] Preferably, in said machine, said rotary nut further comprises one or more bearings concentrically coupled with the vertical spindle and sandwiched between said first fixed part and second part of the rotary nut. Each of the one or more bearings is provided with at least one annular row of rolling elements.
    [0094] In said rotating nut, said first fixed part comprises an outer support with an inner tubular housing in which said one or more bearings are housed.
    [0096] In said rotating nut, said second part comprises an inner tubular part. The inner tubular part has an outer tubular wall around which the one or more bearings are arranged, said inner tubular wall concentrically coupled to said vertical spindle, and a second plurality of rolling elements.
    [0098] The second plurality of rolling elements are located between said inner tubular wall and said grooved helical edge of said vertical spindle, forming a helical row around the vertical axis of the vertical spindle, and in contact with said nut and said spindle.
    [0100] The characteristics and elements of this preferred option make it possible to transmit power from the motor member to the actuating arm through the power transmission device with total precision and durability, even in the face of an increase in the speed of formation of the boxes.
    [0101] Also preferably, in the machine, the number of annular rows of rolling elements of said bearings arranged coaxially with the vertical spindle is at least two. In one option, there may be two bearings each with an annular row of rolling elements. Alternatively, there may be a single bearing with two ring rows of integrated rolling elements.
    [0103] Furthermore, each of the two vertical guide elements is a linear guide, and said linear guides are located one on each side of the vertical spindle in a coplanar manner with said vertical spindle.
    [0105] Likewise, each linear guide slidably fits with two conjugated vertical guiding elements, embodied in linear skids, leaving a pair of conjugated vertical guiding elements on each side of the vertical spindle.
    [0107] With this preferred mode, the forces to which the male drive mechanism is subjected are distributed to achieve greater precision and robustness, which allows the forming machine that incorporates it to work at higher box production speeds.
    [0109] Said coplanar distribution places vertical spindle and linear guides contained in the same vertical plane. Preferably, the vertical spindle of the drive arm is vertically centered with respect to a central region or zone of the cavity. This reduces axial stresses, which increases the life of the machine and increases the precision of the tap drive mechanism with use.
    [0111] According to another preferred option, in said machine, the four linear skids are located on the outside of the linear guides, two by two, to reduce the horizontal measurement between the vertical spindle and each of the two linear guides, and thus achieve a lower end of the drive arm with reduced horizontal dimensions to form boxes with reduced base dimensions. With this, the projection in the horizontal plane of the drive arm of the tap is reduced to form boxes with reduced base dimensions.
    [0112] According to one option, in said machine, said one or more bearings are ball bearings, where each rolling element of the annular row is a ball, and the rolling paths of its inner and outer rings are configured so that said annular row ball bearing radial and axial loads. An example of these bearings can be angular contact ball bearings.
    [0114] Following this option, each element of the second plurality of rolling elements is a ball. Furthermore, the vertical spindle is a spindle obtained by rolling, and its Grooved helical cutting edge is provided to receive said second plurality of rolling elements.
    [0116] The combination of characteristics and elements of this specific option contribute to obtain a vertical spindle and a device of transmission of power of greater precision and useful life, and suitable to work to greater speeds of production. Specifically, a vertical screw is advantageously coupled to a second plurality of rolling elements materialized in balls, since this combination allows relatively long screw lengths suitable to form a greater variety of box heights while maintaining precision and low costs.
    [0118] Additionally, in said first part of said rotating nut, said outer support comprises a tubular piece comprising an outer tubular face, joined to an outer seat with two pluralities of holes. In the outer seat, fasteners pass through said first plurality of holes, to fix the outer support to the chassis. The tubular part also comprises said inner tubular housing where said one or more bearings are housed.
    [0120] Said first part of said rotating nut further comprises a vertical stop that acts as a vertical stop for the outer rings of said one or more bearings, said vertical stop being fixed to said outer support by means of second fasteners that pass through said second plurality of holes.
    [0122] Also in this additional option, in said second part of said rotating nut, said inner tubular part comprises a bearing, a second vertical stop, and an inner nut.
    [0123] The bearing, concentrically coupled to the vertical spindle, is provided with a tubular sleeve fitted tightly between the inner rings of said one or more bearings and said inner nut.
    [0125] Said bearing further comprises a bearing seat with a third and fourth plurality of holes, wherein third fasteners pass through said third plurality of said holes and fix the bearing to the driven rotating element, and wherein fourth fasteners pass through said fourth plurality of holes and fix an inner nut to said bearing.
    [0126] Said second vertical stop, fixedly coupled to said bearing, acts as a vertical stop for the inner rings of said one or more bearings.
    [0128] Said inner nut, mounted between said vertical spindle and said bearing, comprises an inner tubular wall concentrically coupled to said vertical spindle, an inner nut seat with a fifth plurality of holes traversed by said quarters fasteners to secure the inner nut to the bearing, and said second plurality of rolling elements located between said inner tubular wall and said grooved helical edge.
    [0130] This specific option constructively details aspects to transmit the rotation of the rotating element driven to said inner nut, and this in turn to the vertical spindle.
    [0132] Throughout the description and the claims, the term "fixator" comprises any fixing element to fix one element to another so that they can be disassembled after fixing, such as screws, bolts, among others.
    [0134] Complementarily, in said machine, said driving turning element is a driving wheel and said driven turning element is a driven wheel. These terms "driving wheel" and "driven wheel" include gears, pulleys, discs, among others.
    [0135] Additionally, said motor member is a servomotor, and said power transmission device comprises a flexible traction element coupled to said driving wheel and driven drivable by said servomotor. The term "flexible traction element" includes a strap, a chain, among others.
    [0137] In a complementary manner, the power transmission device comprises a fixed block fixed to the outer support. The rotating nut comprising said driven wheel is fixed on the fixed block. The power transmission device further comprises a manually movable block with the machine stopped with respect to the fixed block. In the movable block the servomotor that has the driving wheel coupled is fixed, said movable block being by means of a linear guide device that modifies a horizontal linear distance between the vertical axes of the driving and driven wheels to tension said flexible traction element.
    [0139] Additionally, in said machine, the rotating nut further comprises an upper cover fixed to said fixed block in such a way that it covers the upper part of a tubular recess through the fixed block. Said upper cap is arranged vertically above said inner nut, said bearing, and said one or more bearings. Said upper cover further comprises a greaser that communicates the exterior with said inner nut, said bearing, and said one or more bearings installed in said through tubular recess of the fixed block for lubrication. This arrangement makes it possible to properly grease, with the help of gravity, all the components of the rotating nut that are susceptible to this maintenance.
    [0141] Complementarily, in said machine, the actuating arm further comprises an upper support member at its upper end, where the upper end of the vertical spindle is fixed; a lower support member at its lower end, where the lower end of the vertical spindle is fixed; and two lateral structures, one on each side of the vertical guide element, each of which joins a respective vertical guide element with said upper and lower support members.
    [0143] Thus, the drive arm has a robust structural rectangular frame capable of resisting the severe stresses to which it is subjected by the tap and the mold, thus maintaining the precision and useful life of said machine, even at higher box formation speeds.
    [0145] Additionally, in said machine, the drive arm further comprises two anti-rotation elements, one coupled between the lower end of the vertical spindle and the lower support member, and another coupled between the upper end of the vertical spindle and the upper support member, configured to prevent the rotation of the vertical spindle about its vertical axis.
    [0146] Complementarily, said machine further comprises a control device operatively connected to the motor member and to a user interface. The user interface is configured to receive a user entered parameter associated with a desired position of the drive arm or the plug along the vertical to form boxes of different heights. This favors the vertical precision of the male drive mechanism, in an ease of use, in reductions in downtime, and increased productivity of said machine.
    [0148] Thus, for example, said user interface can receive a parameter that corresponds to the height of the box, which is associated with a desired position of the male according to the vertical.
    [0150] Complementarily, in the machine, the control device has operatively connected a rotary encoder that measures the rotation of the rotary part of the motor member, and a detector. Said detector is configured to send a signal to the control device, indicative of the positioning of one end of the actuating arm or the male in a pre-established position along its linear displacement according to the vertical, to maintain the precision in the vertical positioning of the male in the extracted and inserted position.
    [0152] Additionally, in said machine, the detector is configured to send said signal at least once every 30,000 male ascent and descent cycles, that is, at least once every 30,000 deep-drawn boxes. Thus, we ensure vertical precision suitable for operating conditions and for higher forming speeds, and which also does so adaptively, thus correcting the vertical position of the drive arm and the tap.
    [0154] Preferably, said correction can be made once in each ascent and descent cycle.
    [0156] BRIEF DESCRIPTION OF THE DRAWINGS
    [0158] To complement the description that is being made of the object of the invention and to help a better understanding of the characteristics that distinguish it, the present specification is accompanied, as an integral part thereof, by a set of plans, in which that with an illustrative and non-limiting character the following has been represented:
    [0160] Fig. 1 is a top perspective view of the adjustable box-forming machine from flat plates with the core mechanism of the present invention, with the core in the extracted position, where only the essential elements have been represented.
    [0161] Fig. 2 is a front top perspective view of Fig. 1.
    [0163] Fig. 3 is a front top perspective view of Fig. 1 with the tap in the inserted position.
    [0165] Fig. 4 is a top perspective view of the male drive mechanism that supports a male at its lower end, and where the operative connection of the motor member, the rotary encoder, the detector, and the interface of user to the control device.
    [0167] Fig. 5 is a top perspective view of the actuating arm, where a detail V is indicated.
    [0169] Fig. 6 is the detail view V of Fig. 5 where said grooved helical edge of the vertical spindle is shown.
    [0171] Fig. 7 is a top perspective view of the partially exploded drive arm.
    [0173] Fig. 8 is a top perspective view of the power transmission device.
    [0174] Fig. 9 is a partially exploded view of Fig. 8, where some elements have not been visualized for clarity.
    [0176] Figs. 10 and 11 are views according to a lower and upper perspective, respectively, of the rotating nut of the power transmission device.
    [0177] Fig. 12 is a partially exploded perspective view of the rotating nut of Figs. 10 and 11.
    [0179] Fig. 13 is a top view of the rotating nut of Figs. 10 and 11, where a section A-A is indicated.
    [0181] Fig. 14 is sectional view A-A of Fig. 13.
    [0183] Fig. 15 is a top view of the rotating nut of Figs. 10 and 11, where a section B-B is indicated.
    [0185] Fig. 16 is sectional view B-B of Fig. 15.
    [0187] Fig. 17 is a top view of the rotating nut of Figs. 10 and 11, where a section C-C is indicated.
    [0189] Fig. 18 is the sectional view C-C of Fig. 18.
    [0191] DETAILED EXHIBITION OF IMPLEMENTATION MODES / EXAMPLES
    [0193] According to a first embodiment, Figs. 1 to 18 show an adjustable box-forming machine (100) from flat plates with a male drive mechanism (10).
    [0195] In Figs. 1 to 3, said machine comprises a chassis (1), a mold (50), a tap (60), and a tap drive mechanism (10).
    [0197] Said mold (50), supported on said chassis (1), comprises benders (51) arranged around a cavity (52), and said cavity (52) has a parallelepiped shape provided with a rectangular inlet mouth. The benders (51) are grouped into four corner sets, located one in each of the four corners of the box to be formed.
    [0199] Said male (60) is insertable in said cavity (52) and is configured to press a portion of a plate positioned in said entrance mouth and insert it into the cavity (52) by bending and joining different parts of the plate in cooperation with said benders (51) to form a box.
    [0201] Said male drive mechanism (10) is fixedly supported on said chassis (1) and is configured to move said male (60) linearly in a guided manner in opposite directions, between the extracted position of Figs. 1 and 2, in which said tap (60) is outside said cavity (52), and the inserted position of Fig. 3, in which said tap (60) is inside cavity (52).
    [0202] Fig. 4 shows that said male drive mechanism (10) comprises an actuating arm (11) movable linearly in a guided manner with respect to the chassis (1) at the lower end of which said male (60) is supported in a suspended manner.
    [0204] Said male drive mechanism (10) further comprises a motor member (13), embodied in a servomotor, configured to provide a rotary movement to a power transmission device (12), and said power transmission device (12) configured to transform the rotary movement of said motor member (13) into said linear movement of said male (60) between the positions of Figs. 2 and 3.
    [0206] Figs. 1 to 7 show that said actuating arm (11) comprises a vertical spindle (14) provided with a grooved helical edge (14a) coupled to a rotating nut (17), and two vertical guide elements (15) vertically aligned with the vertical spindle (14) and joined integrally with the vertical spindle (14).
    [0208] Each of the two vertical guide elements (15) is a linear guide, and said linear guides are located one on each side of the vertical spindle (14) in a coplanar manner with said vertical spindle (14).
    [0210] Figs. 2 and 3 show that the vertical spindle (14) of the drive arm (11) is vertically centered with respect to a central area of the cavity (52), said central area being equidistant from each of the corner assemblies.
    [0212] Figs. 5 and 7 show that the drive arm (11) further comprises an upper support member (25) at its upper end, where the upper end of the vertical spindle (14) is fixed; a lower support member (27) at its lower end, where the lower end of the vertical spindle (14) is fixed; and two lateral structures (26), one on each side of a vertical guide element (15). Each of the lateral structures (26) joins a respective vertical guide element (15) with said upper (25) and lower (27) support members.
    [0214] In the first embodiment, Figs. 5 and 7 show that each lateral structure (26) comprises two individual support members, where one connects said lower support member (27) with said vertical guide element (15), and where the other connects said upper support member ( 25) with the vertical guide element (15) on that same side.
    [0215] In an alternative embodiment (not shown in the figures), each lateral structure (26) comprises a single support member that extends between the lower and upper ends of the actuating arm (11), joining a vertical guide element (15) to said lower (27) and upper (25) support members, to give it greater rigidity structural and precision.
    [0217] Returning to the first embodiment, Figs. 4-7 show that the male (60) is fixed at the lower end of the actuating arm (11) in said lower horizontal support member (27) by means of a male support structure (27a). In Fig. 4, the core (60) is essentially cube-shaped and provided with four walls. Said four walls are a mutually opposite front wall and a rear wall, and two mutually opposite side walls. The male (60) also includes a central core attached to said male support structure (27a).
    [0219] In Figs. 5 and 7, in said machine (100), said actuating arm (11) further comprises two anti-rotation elements (29), one coupled between the lower end of the vertical spindle (14) and the lower support member (27), and another coupled between the upper end of the vertical spindle (14) and the upper support member (25), configured to prevent rotation of the vertical spindle (14) about its vertical axis.
    [0221] The actuating arm (11) is configured to move together with the male (60) integrally and linearly along the vertical before the rotation of said rotating nut (17) of Figs. 8 to 18. The rotating nut (17) rotates but does not move linearly.
    [0223] Said power transmission device (12) comprises two conjugated vertical guiding elements (16), embodied in linear skids, indirectly supported on said chassis (1) by means of a main support (1b).
    [0225] Said two conjugated vertical guide elements (16) slide into each of said vertical guide elements (15), leaving a pair of conjugated vertical guide elements (16) on each side of the vertical spindle (14).
    [0227] According to this embodiment, Figs. 4 to 7 show that in said machine (100), the four linear skids are located on the inside of the linear guides, two by two, each pair of linear skids being located between the central vertical spindle (14) and a respective element vertical guide (15).
    [0229] In a preferred alternative option (not shown in the figures) the four linear skids are located on the outside of the linear guides, two by two, each vertical guide element (15) being located between the central vertical spindle (14) and a respective pair of linear skates, to reduce the horizontal measurement between the vertical spindle (14) and each of the two linear guides, and thus achieve a lower end of the drive arm (11) with reduced horizontal measurements to form boxes with base measurements reduced. With this, the projection in the horizontal plane of the male drive arm is reduced to form boxes with reduced base dimensions.
    [0231] Returning to the first embodiment, Figs. 8 to 18 show that said power transmission device (12) further comprises said rotating nut (17). Said rotating nut (17) comprises a first part fixed with respect to the chassis (1), and a second part configured to rotate with respect to the first part.
    [0233] Following in Figs. 14 to 18, said second part comprises an inner tubular wall (17a) concentrically coupled to said vertical spindle (14).
    [0235] Figs. 4 and 8 to 18 show that the rotating nut (17) further comprises a driven rotating element (18), embodied in a toothed driven wheel, fixed to said second part and concentrically coupled with the vertical spindle (14).
    [0237] Said rotating nut (17) is configured to vertically move said actuating arm (11) integrally with its vertical spindle (14) before a rotation of said driven wheel and said second part.
    [0239] Figs. 8 and 9 show that the power transmission device (12) further comprises a conductive turning element (19), embodied in a toothed conductive wheel.
    [0241] Said toothed drive wheel is operatively connected to said motor member (13), and is operatively connected to rotate said driven turning element (18). Said power transmission device (12) comprises a flexible traction element (33), embodied in a conjugated toothed belt, coupled to said driving and driven wheels, operable by said servomotor. The axes of the driving and driven wheel are aligned vertically.
    [0243] Likewise, in the male drive mechanism (10) said motor member (13) is fixedly supported on said chassis (1).
    [0245] In said machine (100), Figs. 12, 14, 16 and 18 show that said rotating nut (17) further comprises two bearings (22) concentrically coupled with the vertical spindle (14) and sandwiched between said first fixed part and second part of the rotating nut (17).
    [0246] Said two bearings (22) are angular contact ball bearings, where each rolling element (22c) of the annular row is a ball, and the rolling paths of its inner (22b) and outer (22a) rings are configured so that said annular row of balls support radial and axial loads.
    [0247] In said rotating nut (17), said first fixed part comprises an outer support (20) with an inner tubular housing where said two bearings (22) are housed.
    [0249] Following in Figs. 12, 14, 16 and 18, in said rotating nut (17), said second part comprises an inner tubular part (40, 34, 41). The inner tubular part (40, 34, 41) has an outer tubular wall around which said two bearings (22) are arranged. The inner tubular part (40, 34, 41) also has said inner tubular wall (17a) concentrically coupled to said vertical spindle (14), and a second plurality of rolling elements (41c) wherein each rolling element is a ball .
    [0251] In Figs. 1 to 7 said vertical spindle (14) is a spindle obtained by rolling, and its grooved helical edge (14a), best shown in Fig. 6, has a semicircular section groove and is intended to receive the balls of the second plurality of rolling elements (41c).
    [0253] The second plurality of rolling elements (41c) of Figs. 14, 16 and 18 are located between said inner tubular wall (17a) and said grooved helical edge (14a) of said vertical spindle (14), forming a helical row around the vertical axis of the vertical spindle (14), and in contact with said nut (17) and said spindle (14).
    [0255] In Figs. 14, 16 and 18 said helical row is represented in line and dot. The balls of the second plurality of rolling elements (41c) have not been visualized on said line for clarity.
    [0257] Following in Figs. 8 to 18, in said first part of said rotating nut (17), said outer support (20) comprises a tubular piece comprising an outer tubular face, joined to an outer seat (20a) with two pluralities of holes (36, 37 ). In the outer seat (20a) some fasteners (35), materialized in screws, pass through said first plurality of said holes (36), to fix the outer support (20) to the chassis (1). The tubular piece also comprises said inner tubular housing where said two bearings (22) are housed.
    [0259] Continuing on Figs. 10 to 18, said first part of said rotating nut (17) further comprises a vertical stop (39) located below said two bearings (22). Said vertical stop (39) is a washer that acts as a vertical stop for the outer rings (22a) of said two bearings (22). Said washer is fixed to said outer support (20) by means of second fasteners (38), materialized in screws, which pass through said second plurality of holes (37).
    [0261] Figs. 10 to 18 show that in said second part of said rotating nut (17), said inner tubular part (40, 34, 41) comprises a bearing (40), a second vertical stop (34), and an inner nut (41).
    [0263] Figs. 4 and 8 to 18 show that the bearing (40), concentrically coupled to the vertical spindle (14), is provided with a tubular sleeve (40a) fitted tightly between the inner rings (22b) of said two bearings (22) and said inner nut (41).
    [0265] Figs. 12, 14, 16 and 18 show that said bearing (40) further comprises an annular bearing seat (40b) with a third and fourth plurality of holes (42, 43), in which third fasteners (45), materialized in screws , traverse said third plurality of said holes (42) and fix the bearing (40) to the driven rotating element (18), and wherein some fourth fixing (44) go through said fourth plurality of holes (43), materialized in screws, and fix an inner nut (41) to said bearing (40).
    [0267] Continuing on Figs. 12, 14, 16 and 18, it is observed that said second vertical stop (34) is a fixing nut located above said two bearings (22). Said fixing nut is threaded to said bearing (40) and acts as a vertical stop for the inner rings (22b) of said two bearings (22).
    [0269] Said inner nut (41), mounted between said vertical spindle (14) and said bearing (40), comprises an inner tubular wall (17a) concentrically coupled to said vertical spindle (14).
    [0271] Figs. 12, 14, 16 and 18 show that said inner nut (41) further comprises an inner nut seat (41a) with a fifth plurality of holes (46) traversed by said fixing quarters (44) materialized in screws to fix the inner nut (41) to the bearing (40), and said second plurality of rolling elements (41c) located between said inner tubular wall (17a) and said grooved helical edge (14a).
    [0273] Figs. 12, 14, 16 and 18 show that said first, second, third, fourth, and fifth plurality of holes (42, 43, 44, 45, 46) are each arranged around the vertical spindle (14).
    [0275] Figures 1, 8 and 9 show that the power transmission device (12) comprises a fixed block (1a, 1b, 1c) fixed to the outer support (20). In said fixed block (1a, 1b, 1c) the rotating nut (17) comprising said driven wheel is fixed. The power transmission device (12) further comprises a manually movable block (47) with the machine stopped relative to the fixed block (1a, 1b, 1c). In the movable block (47) the servomotor that has the driving wheel coupled is fixed.
    [0277] In Figs. 8 and 9, said fixed block (1a, 1b, 1c) comprises a main support (1b) that joins the male drive mechanism (10) to the chassis (1) by means of screws (70). The fixed block (1a, 1b, 1c) further comprises a nut block (1a) that supports the rotating nut (17) and the actuating arm (11), and an auxiliary block with a recess (1c) that provides two lateral guides ( 48) in which the movable block (47) is configured to slide.
    [0279] Following in Figures 8 and 9, said movable block (47) rests on the auxiliary block with a recess (1c) so that it is linearly movable by means of a linear guide device (48, 49) that modifies a horizontal linear distance between the vertical axes of the driving and driven wheels to tension said flexible traction element (33).
    [0281] Said linear guide device (48, 49) comprises said two lateral guides (48) aligned according to the horizontal direction between the vertical axes of the driving and driven wheel, and screws (49) that pass through grooves (47a) also aligned with said horizontal direction, which join the movable block (47) to the fixed block (1a, 1b, 1c). To tighten the flexible traction element (33), unscrew the screws (49), slide the movable block (47) between the two side guides (48) to move the axis of the driving wheel away from the axis of the driven wheel , and the screws (49) are screwed in.
    [0283] In Figs. 8 and 9, in said machine (100), said rotating nut (17) further comprises an upper cover (21) fixed to said fixed block (1a, 1b, 1c) so that it covers the upper part of a recess (1d) through tubular of the fixed block (1a, 1b, 1c). Said upper cover (21) is arranged vertically above said inner nut (41), said bearing (40), and said two bearings (22). Said upper cover (21) includes a greaser (21a) that communicates the exterior with said inner nut (41), said bearing (40), and said two bearings (22) for lubrication.
    [0285] Returning to Figs. 1 and 4, said machine (100) further comprises a control device (30) operatively connected to the motor member (13), to a user interface (31), to a rotary encoder (13a), and to a detector (32) .
    [0287] The control device (30) comprises an automaton (30a), and a servomotor controller (30b) in connection with said automaton (30a), which in Fig. 1 appear in dashed lines because they are located inside a cabinet supported on the chassis (1). The term "automaton" is synonymous with "programmable logic controller", and "PLC." The term servomotor controller is synonymous with "servo-driver".
    [0289] Said user interface (31), embodied in a touch screen, is connected by a cable to said automaton (30a). The touch screen is configured to receive a parameter entered by the user, associated with a desired position of the male (60) according to the vertical, to form boxes of different heights. Specifically, in this embodiment the user interface (31) is configured to receive a box height parameter associated with a desired position of the plug (60) according to the vertical
    [0291] In Figs. 1 and 4, the servo motor controller (30b) has the rotary encoder (13a) that measures the rotation of the rotary part of the motor member (13) operatively connected by a cable. The term "encoder" is synonymous with "encoder".
    [0293] Following in Figs. 1 and 4, said detector (32), fixed in use to the chassis (1), is connected by a cable to the automaton (30a). Said detector (32) is configured to send a binary signal to the automaton (30a), once each ascent and descent cycle of the male (60), indicative of the positioning of one end of the actuating arm (11) in a preset position at along its linear displacement along the vertical, to maintain precision in the vertical positioning of the male (60) in the extracted and inserted position. Said detector (32) is embodied in a detector of the inductive type.
    [0295] It should be noted that the present invention is not limited to the embodiments described herein. Other embodiments can be made by those skilled in the art in light of this description. Consequently, the scope of the present invention is defined by the following claims.
    权利要求:
    Claims (15)
    [1]
    1.- Machine (100) for forming boxes adjustable from flat plates with male drive mechanism (10), said machine (100) comprising:
    - a chassis (1);
    - a mold (50) supported on said chassis (1), comprising benders (51) arranged around a cavity (52), and said cavity (52) provided with an inlet mouth;
    - a male (60) insertable in said cavity (52), configured to press a portion of a plate positioned in said entrance mouth and insert it inside the cavity (52) by bending and joining different parts of the plate in cooperation with said benders (51) to form a box;
    - a male drive mechanism (10) supported on said chassis (1), configured to move said male (60) linearly in a guided manner in opposite directions, between an extracted position, in which said male (60) is out of said cavity (52), and an inserted position, in which the male (60) is inside the cavity (52), comprising:
    - an actuating arm (11) movable linearly in a guided manner with respect to the chassis (1) at the lower end of which said male (60) is supported,
    - a motor member (13) configured to provide a rotary movement to a power transmission device (12);
    - said power transmission device (12) configured to transform the rotary movement of said motor member (13) into said linear movement of said plug (60);
    characterized because
    said actuating arm (11) comprises a vertical spindle (14) provided with a grooved helical edge (14a) coupled to a rotating nut (17), and two vertical guide elements (15) vertically aligned and integrally joined with the vertical spindle (14), said actuating arm (11) being configured to move together with the male (60) linearly along the vertical upon rotation of said rotating nut (17); and because
    said power transmission device (12) comprises:
    - at least two conjugated vertical guide elements (16) supported on said chassis (1), wherein at least one slidably fits each of said vertical guide elements (15);
    - said rotating nut (17) comprises a first part fixed with respect to the chassis (1), a second part, configured to rotate with respect to the first part, with an inner tubular wall (17a) concentrically coupled to said vertical spindle (14), and a driven rotating element (18) fixed to said second part and concentrically coupled with the vertical spindle (14), to vertically move said actuating arm (11) integrally with its vertical spindle (14) before a rotation of said element of driven turn (18) and said second part; Y
    - a conductive turning element (19) operatively connected to said motor member (13), the conductive turning element (19) being operatively connected to turn said driven turning element (18);
    and wherein in the male drive mechanism (10) said motor member (13) is fixedly supported on said chassis (1).
    [2]
    2. - Machine (100) according to claim 1, wherein
    said rotary nut (17) further comprises one or more bearings (22) concentrically coupled with the vertical spindle (14) and sandwiched between said first fixed part and second part of the rotary nut (17), each equipped with at least an annular row of rolling elements (22c);
    said first fixed part comprises an outer support (20) with an inner tubular housing where said one or more bearings (22) are housed; Y
    said second part comprises an inner tubular part (40, 34, 41), with an outer tubular wall around which the one or more bearings (22) are arranged, with said inner tubular wall (17a) concentrically coupled to said vertical spindle (14), and a second plurality of rolling elements (41c), located between said inner tubular wall (17a) and said grooved helical edge (14a) of said vertical spindle (14), forming a helical row around the vertical axis of the vertical spindle (14), and in contact with said nut (17) and said spindle (14).
    [3]
    3. - Machine (100) according to claim 2, wherein
    the number of annular rows of rolling elements (22c) of said bearings (22) arranged coaxially with the vertical spindle (14) is at least two;
    each of the two vertical guide elements (15) is a linear guide, and said linear guides are located one on each side of the vertical spindle (14) in a coplanar manner with said vertical spindle (14); Y
    Each linear guide slidably fits with two conjugated vertical guiding elements (16), materialized in linear skids, leaving a pair of conjugated vertical guiding elements (16) on each side of the vertical spindle (14).
    [4]
    4. - Machine (100) according to claim 3, wherein the four linear skids are located on the outside of the linear guides, two by two, to reduce the horizontal measurement between the vertical spindle (14) and each of the two linear guides, and thus achieve a lower end of the drive arm (11) with reduced horizontal measurements to form boxes with reduced base measurements.
    [5]
    5. - Machine (100) according to any one of claims 2 to 4, wherein
    - said one or more bearings (22) are ball bearings, where each rolling element (22c) of the annular row is a ball, and the rolling paths of its inner (22b) and outer (22a) rings are configured so that said annular row of balls support radial and axial loads;
    - each element of the second plurality of rolling elements (41c) is a ball; Y
    - the vertical spindle (14) is a spindle obtained by rolling, and its grooved helical edge (14a) is provided to receive said second plurality of rolling elements (41c).
    [6]
    6. Machine (100) according to any of claims 2 to 5, wherein:
    in said first part of said rotating nut (17),
    - said outer support (20) comprises a tubular piece comprising an outer tubular face, joined to an outer seat (20a) with two pluralities of holes (36, 37), wherein fasteners (35) pass through said first plurality of said holes (36), to fix the outer support (20) to the chassis (1), and said inner tubular housing where said one or more bearings (22) are housed; Y
    - It comprises a vertical stop (39) that acts as a vertical stop for the outer rings (22a) of said one or more bearings (22), said vertical stop (39) being fixed to said outer support (20) by means of second fasteners (38) passing through said second plurality of holes (37);
    in said second part of said rotating nut (17), said inner tubular part (40, 34, 41) comprises:
    - a bearing (40), concentrically coupled to the vertical spindle (14), provided with a tubular sleeve (40a) fitted tightly between the inner rings (22b) of said one or more bearings (22) and an inner nut (41 ), wherein said bearing (40) further comprises a bearing seat (40b) with a third and fourth plurality of holes (42, 43), wherein third fasteners (45) pass through said third plurality of said holes (42) and fix the bearing (40) to the driven rotating element (18), and wherein a fourth fixing (44) traverses said fourth plurality of holes (43) and fixes an inner nut (41) to said bearing (40);
    - a second vertical stop (34), fixedly coupled to said bearing (40), which acts as a vertical stop for the inner rings (22b) of said one or more bearings (22); Y
    - an inner nut (41), mounted between said vertical spindle (14) and said bearing (40), said inner nut (41) comprising an inner tubular wall (17a) concentrically coupled to said vertical spindle (14), a seat of inner nut (41a) with a fifth plurality of holes (46) crossed by said fixing quarters (44) to fix the inner nut (41) to the bearing (40), and said second plurality of rolling elements (41c) located between said inner tubular wall (17a) and said fluted helical edge (14a);
    to transmit the rotation of the driven rotating element (18) to said inner nut (41), and this in turn to the vertical spindle (14).
    [7]
    Machine (100) according to any one of claims 2 to 6, wherein said driving turning element (19) is a driving wheel and said driven turning element (18) is a driven wheel.
    [8]
    Machine (100) according to claim 7, wherein said motor member (13) is a servomotor, and said power transmission device (12) comprises a flexible traction element (33) coupled to said drivable driving and driven wheel by means of said servomotor.
    [9]
    9. Machine (100) according to claim 8, wherein the power transmission device (12) comprises a fixed block (1a, 1b, 1c) fixed to the outer support (20), where the rotating nut (17 ) comprising said driven wheel, and a manually movable block (47) with the machine stopped with respect to the fixed block (1a, 1b, 1c) where the servomotor operatively connected to the driving wheel is fixed, said movable block (47) being by means of a linear guide device (48, 49) that modifies a distance horizontal line between the vertical axes of the driving and driven wheels to tension said flexible traction element (33).
    [10]
    Machine (100) according to claim 9, wherein said rotating nut (17) further comprises an upper cover (21) fixed to said fixed block (1a, 1b, 1c) so as to cover the upper part of a recess ( 1d) of the fixed block (1a, 1b, 1c), arranged vertically above said inner nut (41), said bearing (40), and said one or more bearings (22), and where the upper cover (21) It comprises a greaser (21a) that communicates the outside with said inner nut (41), said bearing (40), and said one or more bearings (22) for lubrication.
    [11]
    A machine (100) according to any one of claims 2 to 10, wherein the drive arm (11) further comprises:
    - an upper support member (25) at its upper end, where the upper end of the vertical spindle (14) is fixed;
    - a lower support member (27) at its lower end, where the lower end of the vertical spindle (14) is fixed; Y
    - two lateral structures (26), one on each side of the vertical guide element (15), each of which joins a respective vertical guide element (15) with said upper (25) and lower (27) support members.
    [12]
    Machine (100) according to claim 11, wherein the drive arm (11) further comprises two anti-rotation elements (29), one coupled between the lower end of the vertical spindle (14) and the lower support member (27 ), and another coupled between the upper end of the vertical spindle (14) and the upper support member (25), configured to prevent the rotation of the vertical spindle (14) about its vertical axis.
    [13]
    Machine (100) according to any of claims 2 to 12, further comprising a control device (30) operatively connected to the motor member (13) and to a user interface (31), the user interface (31) being configured to receive a parameter entered by the user associated with a desired position of the actuating arm (11) or the tap (60) along the vertical to form boxes of different heights.
    [14]
    Machine (100) according to claim 13, wherein the control device (30) has operatively connected a rotary encoder (13a) that measures the rotation of the rotary part of the motor member (13), and a detector (32) ; said detector (32) being configured to send a signal to the control device (30) indicative of the positioning of one end of the actuating arm (11) or of the tap (60) in a pre-established position along its linear displacement along the vertical, to maintain precision in the vertical positioning of the tap (60) in the extracted position and introduced.
    [15]
    15. Machine (100) according to claim 14, wherein said detector (32) is configured to send said signal at least once every 30,000 ascending and descending cycles of the male (60).
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    同族专利:
    公开号 | 公开日
    ES2844981B2|2022-01-14|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    ES2007137A6|1988-02-23|1989-06-01|Indal Carton S A|Automatic forming machine of boxes with cover. |
    ES1057009U|2004-03-18|2004-06-01|Tamegar, S.L.|Machine for mounting boxes from material cuts with improved performance |
    ES2531301A1|2013-09-12|2015-03-12|Olmos Telesforo Gonzalez|Mechanism of accionamiento of a male for machine formadora of boxes of material in plate |
    ES2586733A1|2015-04-17|2016-10-18|Telesforo González Olmos|Improved mechanism for actuating a core for machine for forming boxes of sheet material |
    ES1231506U|2019-06-04|2019-06-25|Telesforo Gonzalez Maqu Slu|MACHINE FOR CASTING MACHINE, AND SAID MACHINE |
    法律状态:
    2021-06-15| GD2A| Contractual licences|Effective date: 20210615 |
    2021-07-23| BA2A| Patent application published|Ref document number: 2844981 Country of ref document: ES Kind code of ref document: A1 Effective date: 20210723 |
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    ES202030048A|ES2844981B2|2020-01-22|2020-01-22|ADJUSTABLE BOX FORMING MACHINE WITH MALE DRIVE MECHANISM|ES202030048A| ES2844981B2|2020-01-22|2020-01-22|ADJUSTABLE BOX FORMING MACHINE WITH MALE DRIVE MECHANISM|
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